A Trusted EPC & OEM Partner
IAC is a proven engineering, procurement, and construction (EPC) contractor and original equipment manufacturer (OEM) serving the Chemicals & Advanced Materials sector. For over three decades, we’ve partnered with producers of carbon black, plastics, tire and rubber, inorganic chemicals, and petrochemicals to deliver end-to-end process solutions that improve efficiency, reduce emissions, and ensure compliance.
Our vertically integrated model—combining in-house engineering, fabrication, construction, and maintenance—provides chemical processors with a single source of accountability. Whether the project is a greenfield build, plant expansion, or system retrofit, IAC delivers tailored solutions designed for reliability and long-term performance. With 7,500+ air pollution control systems in service and 250+ engineers and technicians supporting global operations, we bring unmatched experience to the challenges of chemical manufacturing.
Industry Challenges in Chemical Manufacturing
Chemical producers face some of the most complex operating and regulatory environments in industry. Key challenges include:
- Emissions Compliance – Meeting EPA, OSHA, and global standards for particulate, SO₂, HCl, HF, and other regulated gases requires advanced air pollution control (APC) systems and sorbent injection strategies.
- Hazardous & Corrosive Material Handling – Safely conveying, storing, and processing materials like carbon black, catalysts, or corrosive powders demands customized mechanical and pneumatic systems with robust wear protection.
- Energy Efficiency in Thermal Processing – Drying and calcining processes are energy-intensive; producers seek lower BTU-per-ton solutions and retrofits that improve throughput while cutting fuel costs.
- Operational Reliability – Unexpected downtime in chemical facilities can lead to safety risks and lost production. Plants need equipment designed for longevity, with rapid parts and field service support to minimize outages.
- Scalability & Plant Expansion – As demand for advanced materials grows, chemical manufacturers require EPC partners who can deliver modular systems and fast-track expansions without compromising safety or compliance.
Core Capabilities for Chemicals & Advanced Materials
IAC delivers a complete suite of engineered systems and services to support chemical producers, processors, and advanced materials manufacturers. Our vertically integrated model means we design, fabricate, install, and maintain equipment in-house—reducing project risk and ensuring seamless integration.
Air Pollution Control Systems
- Baghouses, cyclones, cartridge collectors, and ESP retrofits designed for high-load, corrosive, or hazardous gas streams
- Dry Sorbent Injection (DSI), semi-dry scrubbers, and wet scrubbing options for SO₂, SO₃, HCl, HF, mercury, and VOCs
- Proven track record in carbon black, petrochemical, and inorganic chemical facilities where emissions compliance is mission critical
Thermal Processing Systems
- Direct- and indirect-fired rotary dryers, calciners, and custom process systems engineered for powders, pellets, catalysts, and polymers
- Energy-efficient designs with advanced drum flighting, reduced fuel use, and long service life
- Retrofit programs that increase throughput and extend equipment life without new capital-intensive builds
Pneumatic & Mechanical Conveying
- Dense and dilute phase conveying systems for abrasive or fine powders
- Bucket elevators, belt conveyors, and screw conveyors for mechanical transfer
- NFPA-compliant designs with explosion panels, venting, and fugitive dust control to ensure plant safety
Bulk Storage & Loadout Solutions
- Bolted or welded silos, domes, and tanks designed for chemical powders, catalysts, and resin pellets
- Truck and rail loadout systems with automated controls for efficiency and operator safety
- Foundations, civil construction, and field installation managed by Adelphi Construction, IAC’s wholly owned subsidiary
Automated Controls & Smart Plant™ Monitoring
- Motor Control Centers (MCCs), PLC/HMI systems, and process automation for precise control of chemical operations
- IAC Smart Plant™ cloud-based IoT system for remote diagnostics and real-time insights into equipment performance
By combining engineering expertise with OEM manufacturing and construction capabilities, IAC provides chemical producers with systems that are compliance-ready, reliable, and built for future growth.
Solutions for Chemicals & Advanced Materials Segments
IAC’s engineered systems and EPC expertise support a wide range of chemical and advanced material applications. Each segment has unique processing and compliance challenges, and our solutions are designed to deliver reliable performance across diverse environments.
Carbon Black
- High-performance baghouses engineered for carbon black reactors and handling systems
- Dust collection and pneumatic conveying systems that reduce emissions and improve product recovery
- Proven EPC experience in carbon black facilities, including turnkey installations and emission control retrofits
Plastics
- Resin handling systems with pneumatic conveying, storage silos, and dust control
- Baghouses and cartridge collectors tailored for pelletizing, compounding, and resin transfer operations
- Bulk loadout systems with automated controls for efficient truck and rail shipping
Tire & Rubber
- Dust collection systems for carbon black, silica, and rubber additives
- Mechanical and pneumatic conveying for powders and fillers
- Bulk material storage silos and weighing systems designed for continuous tire manufacturing operations
Inorganic Chemicals
- Rotary dryers, calciners, and thermal processing systems for catalysts, fertilizers, and mineral-based chemicals
- Corrosion-resistant air pollution control systems for acidic or hazardous gas streams
- Dense-phase conveying solutions to handle abrasive powders safely and efficiently
Petrochemicals
- Custom-engineered emissions control solutions including dry sorbent injection, wet scrubbing, and advanced baghouse designs
- Pneumatic and mechanical conveying systems for catalysts, polymers, and byproducts
- EPC capabilities for new builds, expansions, and retrofits in refineries and downstream chemical plants
By aligning equipment design with process-specific needs, IAC ensures each chemical segment operates at maximum efficiency while maintaining environmental compliance and operational safety.
EPC Project Expertise in Chemicals & Advanced Materials
As a fully integrated EPC contractor and OEM, IAC manages every stage of project execution—from front-end engineering through commissioning and lifecycle support. Our chemical industry clients benefit from a single source of accountability, ensuring projects are delivered on time, on budget, and to the highest performance standards.
In-House Expertise
- 50+ engineers across civil, mechanical, electrical, and process disciplines
- 500,000 sq. ft. fabrication facility for OEM equipment, structural steel, and modular assemblies
- Adelphi Construction, IAC’s wholly owned subsidiary, providing self-performed mechanical, electrical, and civil construction
Fast-Track Delivery
- Accelerated schedules enabled by vertically integrated project management, fabrication, and construction teams
- Modular and pre-assembled systems designed to minimize field time and startup risk
Proven EPC Experience in Chemicals
- Carbon Black – Tokai Carbon facility projects, including installation of advanced air pollution control systems and balance-of-plant construction
- Plastics & Resins – Resin sand coating facilities with engineered conveying, drying, and coating towers, complete with MCCs and process controls
- Petrochemicals – Dust collection and gas handling projects supporting emissions compliance in complex refining environments
- Inorganics – EPC projects for lead, battery, and catalyst plants requiring compliance with NIOSH, NESHAP, and OSHA standards
Global Reach, Local Support
IAC delivers EPC projects across North America and internationally, combining global expertise with local field crews to support chemical facilities throughout their lifecycle.
Lifecycle Support for Chemical Facilities
Beyond EPC execution and equipment supply, IAC provides full lifecycle support to ensure chemical plants maintain peak performance, compliance, and reliability. Our aftermarket services are backed by decades of experience and one of the most comprehensive parts inventories in the industry.
Maintenance & Field Services
- IAC’s field technicians deliver inspections, baghouse filter change-outs, equipment conversions, and emergency repairs
- Nationwide service coverage with crews trained in OSHA and MSHA compliance
- System evaluations with airflow analysis, hood design reviews, and performance benchmarking to extend equipment life
Training & Operational Support
- On-site training seminars tailored to baghouse operations, filtration systems, and pneumatic conveying
- Hands-on education for plant personnel to improve troubleshooting, maximize uptime, and ensure regulatory compliance
Replacement Parts & Components
- 55,000+ industrial parts available, including filter bags, cages, valves, blowers, and pneumatic conveying components
- Warehousing for expedited delivery and reduced downtime
- OEM-quality components engineered for longer life and lower maintenance costs
Retrofit & Optimization Programs
- Dryer system retrofits to increase throughput, extend bag life, and cut fuel costs
- Baghouse conversions from reverse air or shaker models to modern pulse-jet technology
- Smart Plant™ IoT-enabled monitoring for predictive maintenance and real-time performance insights
By supporting facilities from commissioning through decades of operation, IAC ensures that chemical producers achieve maximum ROI from their capital investments.
Partner with IAC for Chemicals & Advanced Materials
Choosing the right EPC and OEM partner is critical in the Chemicals & Advanced Materials sector, where uptime, compliance, and safety drive profitability. IAC brings a unique combination of capabilities and proven results that set us apart.
Vertically Integrated EPC + OEM
From engineering and fabrication to construction and aftermarket service, IAC controls every stage of project execution. This reduces handoffs, eliminates delays, and ensures accountability.
Proven Industry Experience
Decades of work in carbon black, plastics, petrochemicals, and inorganic chemicals mean IAC understands the unique processes, hazards, and compliance demands of chemical facilities.
Compliance-Ready Solutions
Our air pollution control and emissions mitigation systems are designed to meet the strictest U.S. EPA, OSHA, and global standards. We provide confidence that facilities will stay ahead of evolving regulations.
Global Projects, Local Support
IAC combines international EPC experience with U.S.-based manufacturing and regional service crews, giving chemical producers both scale and responsiveness.
Commitment to Safety and Sustainability
With safety as a top priority, every IAC system is engineered to minimize risks in hazardous environments. Our solutions also advance sustainability goals by reducing emissions, cutting fuel use, and improving process efficiency.
Partnering with IAC means more than sourcing equipment—it means gaining a long-term ally dedicated to the performance, safety, and growth of your chemical operations.
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