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DRY SAND PLANT ASSESSMENT

Ensure you’re getting the most out of your equipment. Set up a full inspection on your dry sand processing plant.
Dry Frac Sand Plant

OUR ASSESSMENT INCLUDES

  • Site Survey: Adequate roads and stockpile areas
  • Drying System: Performance and meeting permits
  • Dry Screening: Performance, polishing for additional cuts
  • Conveyors and Bucket Elevators: Layout and performance
  • Dry Sand Storage: Adequate for markets and downtime
  • Ventilation Requirements: Meet new OSHA regulations
  • Maintenance and Safety: Overall appearance, safeguards
Sand Dryer

Static Fluid Bed

  • Site Survey: Layout, Environmental
  • Foundations and Structures: Settling
  • Burner and Furnace: Performance
  • Drying and Cooling Floors: Damage
  • Air Plenum: Corrosion or leaks
  • Primary Dust Collector: Corrosion or leaks
  • Emissions Control System: Permits met
  • Maintenance and Safety: Burner safety
Sand Dryer

vibratory Fluid Bed

  • Site Survey: Layout, Environmental
  • Foundations and Structures: Settling
  • Burner and Furnace: Performance
  • Drying and Cooling Floors: Damage
  • Air Plenum: Corrosion or leaks
  • Primary Dust Collector: Corrosion or leaks
  • Emissions Control System: Permits met
  • Maintenance and Safety: Burner safety
Sand Dryer

rotary

  • Site Survey: Layout, Environmental
  • Foundations and Structures: Settling
  • Burner and Furnace: Performance
  • Drying and Cooling Floors: Damage
  • Air Plenum: Corrosion or leaks
  • Primary Dust Collector: Corrosion or leaks
  • Emissions Control System: Permits met
  • Maintenance and Safety: Burner safety, rotating elements
Sand Dryer

burners and fuel train

  • Fuel Sources: Natural gas, LPG, other
  • Fuel Trains: NFPA, IRI compliant
  • Combustion Fans: Performance, condition
  • Burner Chambers: Damaged, leaks
  • Maintenance and Safety: Interlocks
Sand Dryer

Dry Emission Controls

  • Foundations and Supports: Settling due to vibration
  • Primary Cyclone or Knock-out Chamber: Corrosion or erosion
  • Dirty Air Plenum and Internals: Erosion, buildup, leaks
  • Bag, Cages and Cleaning Mechanism: Corrosion, bag blinding, leaks
  • Ducting and Discharge Valves: Corrosion, erosion, leaks
  • Fan and Stack: Performance, air control, noise, corrosion, erosion
  • Maintenance and Safety: Condition, access, guarding in place
Sand Dryer

control systems

  • Burner Safety Management System: Performance
  • Flame Relays: Performance
  • Fan Pressure Gauges: Performance
  • Chart Recording: Historical record of performance
  • Environmental: Tuning required, permits being met
  • Maintenance and Safety: Interlocks

Dry Sand Screening

  • Foundations and Supporting Structure: Vibration, supports
  • Housing, Doors and Seals: Leaks, adequate clearance
  • Screen Cloth and Ball Decks: Holes, erosion, heat damage
  • Discharge Chutes or Hoses: Erosion, leaks, valve performance
  • Ventilation Ducts: Erosion, leaks, buildup in laterals, sizing
  • Maintenance and Safety: Condition, guarding in place

Conveyors and Elevators

  • Traditional Roller Belt Conveyors: Belt condition, cleaners
  • Steep Inclined Flexible Wall Belt Conveyors: Belt condition
  • Screw Conveyors: Housing and flight wear, bearings, drive
  • Bucket Elevators: Hot belts, backstops, jib cranes, watchdogs
  • Maintenance and Safety: Walkways, guards, pull cords in place

INTERESTED IN A NEW PLANT?

We can offer an total turnkey package where we design and build your dry sand plant.
REACH OUT &

GET STARTED TODAY

The experts at IAC have been designing, building, and maintaining dust collectors and other industrial process systems for over 30 years. Let us earn your business too!