DRY SAND PLANT ASSESSMENT
Ensure you’re getting the most out of your equipment.
Set up a full inspection on your dry sand processing plant.
OUR ASSESSMENT INCLUDES
- Site Survey: Adequate roads and stockpile areas
- Drying System: Performance and meeting permits
- Dry Screening: Performance, polishing for additional cuts
- Conveyors and Bucket Elevators: Layout and performance
- Dry Sand Storage: Adequate for markets and downtime
- Ventilation Requirements: Meet new OSHA regulations
- Maintenance and Safety: Overall appearance, safeguards
Sand Dryer
Static Fluid Bed
- Site Survey: Layout, Environmental
- Foundations and Structures: Settling
- Burner and Furnace: Performance
- Drying and Cooling Floors: Damage
- Air Plenum: Corrosion or leaks
- Primary Dust Collector: Corrosion or leaks
- Emissions Control System: Permits met
- Maintenance and Safety: Burner safety
Sand Dryer
vibratory Fluid Bed
- Site Survey: Layout, Environmental
- Foundations and Structures: Settling
- Burner and Furnace: Performance
- Drying and Cooling Floors: Damage
- Air Plenum: Corrosion or leaks
- Primary Dust Collector: Corrosion or leaks
- Emissions Control System: Permits met
- Maintenance and Safety: Burner safety
Sand Dryer
rotary
- Site Survey: Layout, Environmental
- Foundations and Structures: Settling
- Burner and Furnace: Performance
- Drying and Cooling Floors: Damage
- Air Plenum: Corrosion or leaks
- Primary Dust Collector: Corrosion or leaks
- Emissions Control System: Permits met
- Maintenance and Safety: Burner safety, rotating elements
Sand Dryer
burners and fuel train
- Fuel Sources: Natural gas, LPG, other
- Fuel Trains: NFPA, IRI compliant
- Combustion Fans: Performance, condition
- Burner Chambers: Damaged, leaks
- Maintenance and Safety: Interlocks
Sand Dryer
Dry Emission Controls
- Foundations and Supports: Settling due to vibration
- Primary Cyclone or Knock-out Chamber: Corrosion or erosion
- Dirty Air Plenum and Internals: Erosion, buildup, leaks
- Bag, Cages and Cleaning Mechanism: Corrosion, bag blinding, leaks
- Ducting and Discharge Valves: Corrosion, erosion, leaks
- Fan and Stack: Performance, air control, noise, corrosion, erosion
- Maintenance and Safety: Condition, access, guarding in place
Sand Dryer
control systems
- Burner Safety Management System: Performance
- Flame Relays: Performance
- Fan Pressure Gauges: Performance
- Chart Recording: Historical record of performance
- Environmental: Tuning required, permits being met
- Maintenance and Safety: Interlocks
Dry Sand Screening
- Foundations and Supporting Structure: Vibration, supports
- Housing, Doors and Seals: Leaks, adequate clearance
- Screen Cloth and Ball Decks: Holes, erosion, heat damage
- Discharge Chutes or Hoses: Erosion, leaks, valve performance
- Ventilation Ducts: Erosion, leaks, buildup in laterals, sizing
- Maintenance and Safety: Condition, guarding in place
Conveyors and Elevators
- Traditional Roller Belt Conveyors: Belt condition, cleaners
- Steep Inclined Flexible Wall Belt Conveyors: Belt condition
- Screw Conveyors: Housing and flight wear, bearings, drive
- Bucket Elevators: Hot belts, backstops, jib cranes, watchdogs
- Maintenance and Safety: Walkways, guards, pull cords in place
INTERESTED IN A NEW PLANT?
We can offer an total turnkey package where we design and build your dry sand plant.
REACH OUT &
GET STARTED TODAY
The experts at IAC have been designing, building, and maintaining dust collectors and other industrial process systems for over 30 years. Let us earn your business too!