Looking for our Monahans, Texas Service Center? Call 800-334-7431 to be connected. For additional information about services and equipment available through this office, visit our Permian Basin Service Center page.
IAC is an EPC contract provider building turnkey dry and wet frac sand plants, and OEM manufacturer of drying and dust collection systems.
Our designs for complete wet and dry frac sand plants, include sand dryers, screeners, conveying and dust collection systems, and transload facilities with automated, drive-through bulk storage tanks. We focus on integrated systems that work together seamlessly, require less energy consumption, and provide state-of-the-art automation to maximize production while minimizing manpower requirements and environmental impact.
With 40+ frac sand plants designed and built, and over 30 years of experience in providing Turnkey & EPC design-build contracts plus maintenance and inspection services, IAC’s total frac sand industry experience allows us to assist our customers with every facet of frac sand production. Read more about our frac sand industry experience below.
FRAC SAND PLANT EQUIPMENT
Make sure your frac sand plant has the right processing equipment so you can meet or exceed rate!
From fluid bed dryers to rotary dryers, we service all makes and models of frac sand dryers. IAC’s patented dual-feed rotary dryer/cooler has helped boost production rates for many top performing wet and dry plant operators.
Transport your product in the most efficient method possible and store it properly in bulk storage silos designed to fit your needs. We can custom design a conveying system, including mechanical and pneumatic equipment, to get your sand from mine to rail car to silo in no time. We can design bulk storage silos and transload facilities for your needs.
We specialize in dust collection for the frac sand industry. Our process and nuisance baghouses and dust collectors will keep you up to date with the latest EPA regulations. We ensure that your system will be operating at peak efficiency.
For the most advanced truck and rail loadout facilities, chose IAC as your EPC Contractor. Our IAC and Adelphi Construction teams are experts in the design and build of automated loadout and transload facilities and terminals that will increase the efficiency of your operations, making it easier to deliver product to your customers.
FRAC SAND PLANT SERVICES
A variety of services provide for all types of frac sand plant equipment and processes.
Considering purchasing an existing dry or wet frac sand plant? We can perform a no-obligation, full plant evaluation to inform you of any upgrades or additions that may be needed.
Are you in the stages of planning a new frac sand plant? Take advantage of our wide ranging engineering, procurement and construction capabilities for your upcoming plant.
Our Engineering and Maintenance Field Service teams are experts in installation, balancing, fine tuning, and repair of all types of frac sand dryers. Furnace refractory relining is also a specialty.
We offer a wide variety of replacement parts for your existing equipment to help your plant operate smoothly. Our buying abilities through OEM vendors means you get the right part for the lowest price.
We offer a wide variety of replacement parts for your plant’s dust collectors, screeners, pneumatic and mechanical conveyers, bulk storage tanks, and more. Our OEM buying power means you get the right part for the lowest price.
Project Spotlight: Greenfield Frac Sand Plant Design & Construction
Preferred Sands - Central Texas Frac Sand Plants
Wet and Dry Frac Sand Plants, including MCC automated control systems, dust control and air pollution control systems, material conveyance systems, IAC’s patented Dual Feed Rotary Sand Dryer/Cooler, and dry bulk storage silos with automated truck load-outs
IAC and its subsidiary construction company, Adelphi Construction LC, completed the design/build of two greenfield Frac Sand facilities, a wet plant and a dry plant with automated truck loadouts, for Preferred Sands in central Texas.
The projects included process and design engineering, project management, site preparation, OEM fabrication of dust control baghouses and nuisance dust collectors, MCC control room, erection of dry bulk storage silos with automated truck loadouts, and plant start-up. After commissioning of the plant, IAC continued to support Preferred with supplemental operational expertise, programming, and maintenance support. This allowed Preferred time to balance the wet and dry plant, increase the operational expertise of their staff and ramp production.
IAC ramped construction activities to adapt to material delays, change in scope and other construction difficulties. Adelphi Construction began commissioning of the plants with sand to the silos on March 1st, 2018.
Learn how IAC’s patented rotary dryer/cooler, OEM dust and air pollution control systems, and operations expertise helped Preferred Sands achieve 134% of rated capacity.
IAC's FRAC SAND PLANT CAPABILITIES
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We selected IAC for our frac sand plant based on their design, build, and construction schedule, combined with their patented rotary Frac Sand dryer design. IAC’s sand dryer allows us to operate at levels of moisture and tonnage rates that aren’t feasible within a fluid bed dryer. In addition, IAC has stuck with the Plant's operations team through the process over the last 4 months to support Preferred Sands in numerous ways beyond the construction."
TJ Doyle
President
Preferred Sands – Texas
EPC & TURNKEY
FAST TRACK PROJECTS DELIVERED SAFELY, ON BUDGET AND ON TIME
IAC provides Engineering through Commissioning, and everything in between, for your EPC or Turnkey project because we own, integrate, and control all aspects needed for successful project execution and ongoing support.
Position your company for success with the latest technology, equipment, capacity planning, and analytical management tools by using IAC’s EPC and Turnkey services.
ENGINEERED SYSTEMS
OEM BAGHOUSES, DUST COLLECTORS, BULK MATERIAL HANDLING, PNEUMATIC AND MECHANICAL CONVEYING SYSTEMS, & MORE
IAC is a leading global OEM for Baghouses, Dust Collectors, Bulk Material Handling, Pneumatic and Mechanical Conveying Systems, and a wide variety of process and material handling systems for the mining and minerals industries. Our goal is to provide efficient solutions and technology to customers based on their unique needs.
Our OEM equipment and engineered systems have been successfully deployed at mining and minerals plants across the globe. IAC’s standard OEM baghouses and dust collectors are designed for ease of use.
To learn more, visit our Engineered Systems section.
SERVICES
Inspections, Maintenance, Operations, and Training
IAC was founded on dedication to superior service and customer support, which continues to be the bedrock of our business philosophy. Our field deployed IAC Blue Crews and Special OPS Crews are highly trained and highly experienced in pneumatic and mechanical conveying, bulk material storage, industrial drying systems, automated controls, process equipment optimization, process gas and nuisance dust fabric filter applications, and more.
IAC’s craftsmen, engineers, and industrial operation specialists can help you discover cost effective ways to improve the performance of your dust collection and process equipment, maintenance activities, and staff training.
For a full list of field services, visit our Services section.
PARTS & SYSTEMS
Accessories, Blower Packages, Filters, Parts, and Safety Products
With over 55,000 industrial parts, components, and accessories, IAC provides the largest selection of baghouse filter bags. We carry products for any type of industrial dust collector. Most items are in stock and ready for immediate shipping. Because IAC is an OEM we can get you the right part for your application at the lowest price on the market. Our products are guaranteed to help you meet the strictest emission laws.
IAC’s Parts Sales team is comprised of knowledgeable professionals with years of training and experience in all types of baghouse, dust collection, pneumatic, and process equipment parts, components accessories. From assisting customers with single replacement part requests, to creating complete spare parts lists with stocking recommendations, the mission of IAC’s Parts Sales team is to provide industry leading technical support, responsiveness, and products that keep our customers up and running.
To learn more, visit our Parts section.
REACH OUT &
GET STARTED TODAY
The experts at IAC have been designing, building, and maintaining dust collectors and other industrial process systems for over 30 years. Let us earn your business too!